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//-->.pos {position:absolute; z-index: 0; left: 0px; top: 0px;}DIAGNOSTICTROUBLESHOOTINGMANUALS2.00FT-S3.50FT (S40FT-S70FT) [F187]This manual contains information that is confidential and/or proprietary to HysterCompany, its subsidiaries and/or vendors. Copying or distribution of any sectionsof this manual marked "Confidential/Proprietary" is prohibited.PART NO. 15792599000 SRM 1112SAFETY PRECAUTIONSTROUBLESHOOTING PROCEDURES•When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-tened, and that the load being lifted is balanced. Make sure the crane, cables, and chainshave the capacity to support the weight of the load.•Do not lift heavy parts by hand, use a lifting mechanism.•Wear safety glasses.•DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair onelectric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.•Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THELIFT TRUCK ON BLOCKS in theOperating Manualor thePeriodic Maintenancesection.•Keep the unit clean and the working area clean and orderly.•Use the correct tools for the job.•Keep the tools clean and in good condition.•Always useHYSTER APPROVEDparts when making repairs. Replacement parts mustmeet or exceed the specifications of the original equipment manufacturer.•Make sure all nuts, bolts, snap rings, and other fastening devices are removed before usingforce to remove parts.•Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, orif the unit needs repairs.•Be sure to follow theWARNINGandCAUTIONnotes in the instructions.•Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel areflammable. Be sure to follow the necessary safety precautions when handling these fuelsand when working on these fuel systems.•Batteries generate flammable gas when they are being charged. Keep fire and sparks awayfrom the area. Make sure the area is well ventilated.NOTE:The following symbols and words indicate safety information in this manual:WARNINGIndicates a condition that can cause immediate death or injury!CAUTIONIndicates a condition that can cause property damage!Diagnostic Troubleshooting ManualTable of ContentsTABLE OF CONTENTSSECTION 9010–OPERATIONAL DIAGNOSTIC PROCEDURESGroup 05 - Operational Checkout..........................................................................................................SECTION 9020–ENGINEGroup 10 - Principles of Operation........................................................................................................Group 30 - Observed Symptoms...........................................................................................................Group 40 - Tests and Adjustments ........................................................................................................SECTION 9030–ELECTRICAL SYSTEMGroup 03 - General Maintenance and Diagnostic Data ........................................................................Diagnostic Trouble Code (DTC) Chart...........................................................................................Group 10 - Principles of Operation........................................................................................................Group 20 - Diagnostic Trouble Codes ...................................................................................................Group 30 - Observed Symptoms...........................................................................................................SECTION 9040–DRIVE TRAINGroup 10 - Principles of Operation........................................................................................................Group 30 - Observed Symptoms...........................................................................................................Group 40 - Tests and Adjustments ........................................................................................................SECTION 9050–HYDRAULIC SYSTEMSGroup 10 - Principles of Operation........................................................................................................Group 30 - Observed Symptoms...........................................................................................................Group 40 - Tests and Adjustments ........................................................................................................SECTION 9060–OPERATORS STATIONGroup 10 - Principles of Operation........................................................................................................SECTION 9070–FRONT END (MAST) AND CHASSISGroup 10 - Principles of Operation........................................................................................................Group 30 - Observed Symptoms...........................................................................................................SECTION 9080–SUPPLEMENTARY DATAGroup 50 - Abbreviations and Acronyms...............................................................................................Group 60 - Special Tools List ................................................................................................................Group 70 - Fault Mode Indicator Reference ..........................................................................................Group 80 - Supplier Specification Data .................................................................................................This manual covers the following models:S2.00FT-S3.50FT (S40FT-S70FT) [F187]9010-05-19020-10-19020-30-19020-40-19030-03-19030-03-69030-10-19030-20-19030-30-19040-10-19040-30-19040-40-19050-10-19050-30-19050-40-19060-10-19070-10-19070-30-19080-50-19080-60-19080-70-19080-80-1©2004 HYSTER COMPANYiHow to Use This ManualDiagnostic Troubleshooting ManualHow To Use This Troubleshooting ManualGENERAL INSTRUCTIONS ANDSAFETY INFORMATIONWARNINGDO NOT add to or modify the lift truck. Any modi-fication that affects the safe operation of the truckcannot be undertaken without written authorizationof the Hyster company.Any change to the lift truck, the tires or its equip-ment can change the lifting capacity. The lift truckmust be rated as equipped and the nameplate mustshow the new rating capacity.Groups:The sections of the manual are further subdi-vided into groups, where applicable, that identify spe-cific functions, operating criteria, or maintenance tasks.•••••••01 – Introduction To The Troubleshooting Manual03 – General Maintenance/Diagnostic Data05 – Operational Checkout10 – Principles of Operation20 – Diagnostic Trouble Codes30 – Observed Symptoms40 – Test and AdjustmentsFor Diagnostic Trouble Code listings, see GeneralMaintenance and Diagnostic Data, Diagnostic TroubleCodes, Page 9030-03-6.NOTE:Not all groups will appear in all sections.Supplementary Data:The supplementary data sec-tion of the manual includes information and data thatapply to many sections or groups and is stored here foraccess by all users of the manual. This data includes,but is not limited to:••••Abbreviations and AcronymsSpecial Tools ListFault Mode Indication Reference TableSupplier Specification DataWARNINGThe technician must be aware of, and follow, all gen-eral safety precautions that are published in the Op-erating Manual and that are posted as Safety Decalson and in the lift truck.Before starting, the technician should be familiar withcertain policies, requirements, and instructions usedin the troubleshooting procedures. Using the trou-bleshooting procedures correctly helps the technicianto perform the procedure safely and prevents damageto the machine and support equipment.HOW TO USE DIAGNOSTICTROUBLESHOOTING MANUALManual Layout:Sections:The manual is divided into nine sections,each representing a major system, functional area, orspecific operation on the lift truck.••••••••9010 – Operational Diagnostic Procedures9020 – Engine9030 – Electrical System9040 – Power Train9050 – Hydraulic Systems9060 – Operator’s Station9070 – Front End (Mast) and Chassis9080 – Supplementary DataGENERAL INSTRUCTIONS1.Become familiar with the content, layout, and ac-cess provisions of data in this manual. This willimprove your efficiency and decrease the time re-quired to resolve the problems.2.Use all sections of the manual for relevant informa-tion on the subject system.3.Once you begin a troubleshooting procedure, donot skip steps.4.Do not limit yourself, remember to apply your ownexperience and knowledge to assist in resolving theproblems, but do not compromise safety in doingso.iiConfidential/Proprietary - Do Not Copy or DuplicateDiagnostic Troubleshooting Manual5.Most of the cross-reference data in the manual willbe electronically linked for rapid and easy access.Use the links wherever the cursor highlights an itemas a linkable option.As an example of this linking option:Assume that during a procedure or test, it is nec-essary to refer to a different section of manual,in this case, the Light Circuit Check in the Oper-ational Checkout part of this manual.The instruction would read, "refer to, or see," fol-lowed by text identifying what the reference is (forsrm.txt[BO]hard-copy, paper manual use). When the cursoris placed over the text, it will then indicate that itis active, and left-clicking will direct the systemto take you directly to that reference.Try it using the process below:See Operational Checkout, Light Circuit Check,Page 9010-05-2.When you have reviewed the reference docu-ment or manual, and need to return to the trou-bleshooting procedure, the "BACK" button willpermit you to do this.Confidential/Proprietary - Do Not Copy or Duplicateiiizanotowane.pl doc.pisz.pl pdf.pisz.pl hannaeva.xlx.pl