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Prisma P
Assembly Manual
<< Back
Contents
1
2
pages
Instructions for use ......................................................................
2
3
Presentation of the components .................................................
4
4
1
Identify and sort the components ......................................
7
2
Assemble the frameworks .................................................
11
5
3
Install the mounting plate cross-members .........................
19
6
4
Install the busbars ............................................................. 21
5
Install the mounting plates and switchgear ....................... 31
7
6
Check switchgear positioning ............................................ 37
8
7
Install the secondary distribution blocks ............................ 41
8
9
Install the wiring routing accessories ................................. 43
9
Power connections ............................................................ 47
10
10
Install the form 3 horizontal screens .................................. 55
11
11
Wire the auxiliary circuits................................................... 57
12
Install the form 2 partitioning without insertion of
12
connections ....................................................................... 61
13
Install the cable tie-bars, bracing supports and
protective conductors ........................................................ 63
14
Install the cableway screens ............................................. 67
15
Clean the switchboard ....................................................... 69
16
Finish the front face ........................................................... 71
17
Fit the panels on the switchboard ...................................... 73
18
Inspect the switchboard ..................................................... 77
19
Package the switchboard .................................................. 79
13
14
15
16
17
18
19
1
Merlin Gerin
Instructions for use
This manual describes the procedure for assembling the
components of the Prisma P functional system. It thus indicates the
order in which the components are to be assembled: the technical
assembling instructions are found in the manuals supplied in the
packaging of each component.
We have divided the procedure into 19 stages. The sorting software
supplied enables you to class your project’s components by
assembly stage. Each stage is organised as follows:
A
Introduction to the stage.
B
General procedure of the stage
symbolised in the top righthand corner by the icon
.
C
Details of the operations if necessary
symbolised in the top righthand corner by the icon
.
For some configurations you will not have to perform all the
operations proposed.
A
Standard switchboard
2
Assemble the frameworks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
produced at the end of
the stage
Introduction to the
stage
Summary of the work to
be performed
This stage consists of assembling the structural parts and creating
the various combinations.
Merlin Gerin
1
2
Merlin Gerin
Instructions for use
Operation and
summary of work to
be performed.
Sequencing of operations
B
2
Assemble the frameworks
Summary of operations.
Summary of operations.
Store the roofs
Install the handling rafters
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
n Punch out the lower cutouts on the frames
n Fix the rafters.
Details on page 1
6.
Details on page 1
4
.
A
sse
mb
l
e
the basic framework
Install the functional uprights
n Place a frame on its edge
n
Posi ti on and assemb le the top and bo ttom str i ps.
n
Position the second frame.
n Assemble the la
s
t two strips.
Details on page
14.
If a 600 mm deep framework is used, the functional
uprights must be assembled. These uprights will be
used to install the mounting plates supporting the
switchgear.
General
procedure of
the stage
I
n
stal
l the
intermediary uprights
The cubicles are delivered
coupl
e
d
n Couple the cubicles widthways.
n Install the juxta
p
osition kit angle brackets.
Details on page
17.
n Position the intermediary uprights.
n Loosely screw a
ll
the bolts on the framework.
Details on page
15.
The cubicles are delivered
unco
u
pled
Assem
b
le t
h
e
extension framework
n Store the juxtaposition kits on the contractor’s
pallet.
n Temporarily bolt together the cubicles.
Details on page
17.
Install the strip covers on the
partia
l
do
o
rs
Assembly of the extension framework and its partial
uprights (if any) is similar to that of a basic
framework. The extension framework is fixed onto
the basic framework.
Fit back to back
This operation should be carried out before the gland
plates are installed.
Keep the leftover parts, which will be used to
assemble the front face (stage 6).
n Punch out the pre-stamped combination holes of
the uprights to be fitted together.
n Assemble the second framework.
n Check structure alignment and tighten the
combination bolts.
Details on page 1
6
.
Install the gland plates and the
inter-cubicle par
t
it
i
ons
Install th
e
lif
t
ing lugs
n Install the lifting lugs on the inner side of the
frames.
n Lock the counternut, taking care to leave the
lifting lug its freedom of movement.
Move to the next stage.
1
Merlin Gerin
1
Merlin Gerin
C
Details of operations
Store the roofs:
Each roof must be assigned its screws and bolts, and the complete assembly stored
for future use, either on the contractor’s pallet or the panel storage pallet.
To avoid damaging the roof paintwork, retrieve the pins supplied and insert them
between the roofs.
Page 12.
Assemble the basic framework:
Details of
operations
The frameworks must be assembled on a flat surface, equipped with suitable
protection to prevent damage to the paintwork
Use of a working surface simplifies framework assembly. The frames are then
assembled horizontally.
n
Place a fra
m
e on its edge.
n
Position and assemble the top and bottom strips. To simplify
assembly of the intermediary uprights do not tighten the bolts:
The widest strips are installed in the bottom part of the framework.
n
Then posit
i
on the second frame, bringing the screws together:
Do not tighten the bolts in order to leave sufficient play.This will simplify the rest of
the assembly process.
1
Merlin Gerin
3
Merlin Gerin
Presentation of the components
Framework
1 Frame
2 Top strip
3 Bottom strip
4 Intermediary upright
5 Roof
Mounting plates and switchgear
6 Mounting plate cross-member
7 Mounting plate
8 Multi 9 mounting plate: Multifix rail and fastener
9 Compact NS incoming unit
10 Compact NS devices
11 Multi 9 switchgear
Busbars
12 Linergy bottom support
13 Linergy busbar support
14 Linergy busbars
15 Linergy prefabricated connections
16 Horizontal busbars
Distribution blocks
17 Polypact
18 Multiclip
19 Comb busbar
Wiring routing
20 Trunking
21 Trunking and terminal block for auxiliary wiring
Power connections
22 Form 2 screen and prefabricated connection
23 Transfer connection and screen
24 Devices mounted on drilled cableway door
Partitioning
25 Connection support form 2 screen
26 Spare form 2 screen
27 Form 3 screen
PE
28 Cable tie-bar
29 Cable support
30 PE protective conductor
31 PE connection
Front face finish
32 Identification label
33 Front plate support (door or fixed front face)
34 Front plate
Panels
35 Rear panel
36 Side panel
37 Transparent door
38 Plain cableway door
4
Merlin Gerin
zanotowane.pl doc.pisz.pl pdf.pisz.pl hannaeva.xlx.pl
Assembly Manual
<< Back
Contents
1
2
pages
Instructions for use ......................................................................
2
3
Presentation of the components .................................................
4
4
1
Identify and sort the components ......................................
7
2
Assemble the frameworks .................................................
11
5
3
Install the mounting plate cross-members .........................
19
6
4
Install the busbars ............................................................. 21
5
Install the mounting plates and switchgear ....................... 31
7
6
Check switchgear positioning ............................................ 37
8
7
Install the secondary distribution blocks ............................ 41
8
9
Install the wiring routing accessories ................................. 43
9
Power connections ............................................................ 47
10
10
Install the form 3 horizontal screens .................................. 55
11
11
Wire the auxiliary circuits................................................... 57
12
Install the form 2 partitioning without insertion of
12
connections ....................................................................... 61
13
Install the cable tie-bars, bracing supports and
protective conductors ........................................................ 63
14
Install the cableway screens ............................................. 67
15
Clean the switchboard ....................................................... 69
16
Finish the front face ........................................................... 71
17
Fit the panels on the switchboard ...................................... 73
18
Inspect the switchboard ..................................................... 77
19
Package the switchboard .................................................. 79
13
14
15
16
17
18
19
1
Merlin Gerin
Instructions for use
This manual describes the procedure for assembling the
components of the Prisma P functional system. It thus indicates the
order in which the components are to be assembled: the technical
assembling instructions are found in the manuals supplied in the
packaging of each component.
We have divided the procedure into 19 stages. The sorting software
supplied enables you to class your project’s components by
assembly stage. Each stage is organised as follows:
A
Introduction to the stage.
B
General procedure of the stage
symbolised in the top righthand corner by the icon
.
C
Details of the operations if necessary
symbolised in the top righthand corner by the icon
.
For some configurations you will not have to perform all the
operations proposed.
A
Standard switchboard
2
Assemble the frameworks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
produced at the end of
the stage
Introduction to the
stage
Summary of the work to
be performed
This stage consists of assembling the structural parts and creating
the various combinations.
Merlin Gerin
1
2
Merlin Gerin
Instructions for use
Operation and
summary of work to
be performed.
Sequencing of operations
B
2
Assemble the frameworks
Summary of operations.
Summary of operations.
Store the roofs
Install the handling rafters
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
n Punch out the lower cutouts on the frames
n Fix the rafters.
Details on page 1
6.
Details on page 1
4
.
A
sse
mb
l
e
the basic framework
Install the functional uprights
n Place a frame on its edge
n
Posi ti on and assemb le the top and bo ttom str i ps.
n
Position the second frame.
n Assemble the la
s
t two strips.
Details on page
14.
If a 600 mm deep framework is used, the functional
uprights must be assembled. These uprights will be
used to install the mounting plates supporting the
switchgear.
General
procedure of
the stage
I
n
stal
l the
intermediary uprights
The cubicles are delivered
coupl
e
d
n Couple the cubicles widthways.
n Install the juxta
p
osition kit angle brackets.
Details on page
17.
n Position the intermediary uprights.
n Loosely screw a
ll
the bolts on the framework.
Details on page
15.
The cubicles are delivered
unco
u
pled
Assem
b
le t
h
e
extension framework
n Store the juxtaposition kits on the contractor’s
pallet.
n Temporarily bolt together the cubicles.
Details on page
17.
Install the strip covers on the
partia
l
do
o
rs
Assembly of the extension framework and its partial
uprights (if any) is similar to that of a basic
framework. The extension framework is fixed onto
the basic framework.
Fit back to back
This operation should be carried out before the gland
plates are installed.
Keep the leftover parts, which will be used to
assemble the front face (stage 6).
n Punch out the pre-stamped combination holes of
the uprights to be fitted together.
n Assemble the second framework.
n Check structure alignment and tighten the
combination bolts.
Details on page 1
6
.
Install the gland plates and the
inter-cubicle par
t
it
i
ons
Install th
e
lif
t
ing lugs
n Install the lifting lugs on the inner side of the
frames.
n Lock the counternut, taking care to leave the
lifting lug its freedom of movement.
Move to the next stage.
1
Merlin Gerin
1
Merlin Gerin
C
Details of operations
Store the roofs:
Each roof must be assigned its screws and bolts, and the complete assembly stored
for future use, either on the contractor’s pallet or the panel storage pallet.
To avoid damaging the roof paintwork, retrieve the pins supplied and insert them
between the roofs.
Page 12.
Assemble the basic framework:
Details of
operations
The frameworks must be assembled on a flat surface, equipped with suitable
protection to prevent damage to the paintwork
Use of a working surface simplifies framework assembly. The frames are then
assembled horizontally.
n
Place a fra
m
e on its edge.
n
Position and assemble the top and bottom strips. To simplify
assembly of the intermediary uprights do not tighten the bolts:
The widest strips are installed in the bottom part of the framework.
n
Then posit
i
on the second frame, bringing the screws together:
Do not tighten the bolts in order to leave sufficient play.This will simplify the rest of
the assembly process.
1
Merlin Gerin
3
Merlin Gerin
Presentation of the components
Framework
1 Frame
2 Top strip
3 Bottom strip
4 Intermediary upright
5 Roof
Mounting plates and switchgear
6 Mounting plate cross-member
7 Mounting plate
8 Multi 9 mounting plate: Multifix rail and fastener
9 Compact NS incoming unit
10 Compact NS devices
11 Multi 9 switchgear
Busbars
12 Linergy bottom support
13 Linergy busbar support
14 Linergy busbars
15 Linergy prefabricated connections
16 Horizontal busbars
Distribution blocks
17 Polypact
18 Multiclip
19 Comb busbar
Wiring routing
20 Trunking
21 Trunking and terminal block for auxiliary wiring
Power connections
22 Form 2 screen and prefabricated connection
23 Transfer connection and screen
24 Devices mounted on drilled cableway door
Partitioning
25 Connection support form 2 screen
26 Spare form 2 screen
27 Form 3 screen
PE
28 Cable tie-bar
29 Cable support
30 PE protective conductor
31 PE connection
Front face finish
32 Identification label
33 Front plate support (door or fixed front face)
34 Front plate
Panels
35 Rear panel
36 Side panel
37 Transparent door
38 Plain cableway door
4
Merlin Gerin